1、1 Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Management Roles and Responsibilities Individual Roles and Responsibilities The best organizations take the time to write them down Clarifies gray areas to all employees Eliminates many oversights whe
2、n people change roles Serves as a basis for re-mapping roles to other positions when making an organizational change Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers The Role of PS Steering Committees Place these where you have significant hazards,and
3、 protective layers that need high level of integrity.Role Approve certain changes as part of the MOC process Ask a lot of questions.Use the collective experience of the team to uncover areas of weakness in well intended changes.Copyright 2011 Center for Chemical Process Safety of the American Instit
4、ute of Chemical Engineers 4 Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Management Process Safety Competency,Training,and Certification Lodi,New Jersey-1995 Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical E
5、ngineers Contributing Factors Tolling operation Inadequate communication of hazards between Technic and Napp(toller)No PHA conducted Blender inappropriate for the process SOPs and Training less than adequate Lack of understanding of consequences with regard to emergency action to off load blender Co
6、pyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Process Safety Competency(1)Know the hazards of the process Know where the process can pose a threat to equipment limits Know the protection layers(safeguards)and ways that they can be compromised Underst
7、and administrative/procedural layers of protection and how you can measure their effectiveness Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Process Safety Competency(1)Be able to continuously improve the risk profile in your area of responsibility
8、 by applying lessons from Local production unit(your unit)Other production units in your company Incidents at other companies within your industry Incidents in industries different than your own Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Rate th
9、e following groups in your plant against the items in the Process Safety Competency list The process operators The shift team leaders/supervisors The Unit leader The members of the Site Manager staff Discussion Questions Copyright 2011 Center for Chemical Process Safety of the American Institute of
10、Chemical Engineers Training for Engineers Training for Operations Management Shift team leaders Unit Leader Operations Manager Site Manager Process Safety Training Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Training for Engineers For each of the
11、 Critical PSM elements in the Organization/Management Template for the Design/Engineering column,do the following:Create a table as shown below,and fill it in Exercise Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Element Train only a few Some trai
12、ning for all Create an on-site expert Use outside expert only Engineering&Equipment Standards Teams give the best decisions Correct?What are ways to provide engineers the PS competencies that they need?Discussion Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical
13、 Engineers Training for Operations Management Ask the following question for each operations management level,and for each of the process safety competency items:“Does this management level need to have this competency in order to make good decisions in his/her role?”Fill in the table on following p
14、age,using N for need to know,and using D for do not need to know Exercise Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Table for the Exercise Copyright 2011 Center for Chemical Process Safety of the American Institute of Chemical Engineers Compete
15、ncy Shift Team Leaders Unit Leader Operations Manager Site Manager Know the hazards of the process Know where the process can pose a threat to equipment limits Know the protection layers(safeguards)and ways that they can be compromised Understand administrative and/or procedural layers of protection
16、 and how you can measure their effectiveness In your organization,Do you test your managers to make sure they have the Process Safety competency knowledge they need to make the decisions they are required to make?If yes,describe.When a new person transfers into an operations leadership role,what is the mechanism for them to acquire the PS competency knowledge that they must have before they start making key decisions?Discussion Questions Copyright 2011 Center for Chemical Process Safety of the A