1、Designation:E100313Standard Practice forHydrostatic Leak Testing1This standard is issued under the fixed designation E1003;the number immediately following the designation indicates the year oforiginal adoption or,in the case of revision,the year of last revision.A number in parentheses indicates th
2、e year of last reapproval.Asuperscript epsilon()indicates an editorial change since the last revision or reapproval.1.Scope1.1 This practice covers the testing of components for leaksby pressurizing them inside with a liquid.1.2 This practice can be used on piping,valves,and con-tainers with welded
3、or fitted sections which can be sealed attheir ends and which are designed for internal pressure.1.3 Basic procedures are described based on the type ofinspection used.These procedures should be limited to findingleakage indications of 4.5 109mol/s(1 104Std cm3/s)2orlarger.1.4 UnitsThe values stated
4、 in SI units are to be regardedas standard.The values given in parentheses are mathematicalconversions to inch-pound units that are provided for informa-tion only and are not considered standard.1.5 This standard does not purport to address the safetyconcerns,if any,associated with its use.It is the
5、 responsibilityof the user of this standard to establish appropriate safety andhealth practices and determine the applicability of regulatorylimitations prior to use.2.Referenced Documents2.1 ASTM Standards:3E543 Specification for Agencies Performing NondestructiveTestingE1316 Terminology for Nondes
6、tructive Examinations2.2 ASNT Documents:4SNT-TC-1A Recommended Practice for Personal Qualifica-tion and Certification in Nondestructive TestingANSI/ASNT CP-189 ASNT Standard for Qualification andCertification of Nondestructive Testing Personnel42.3 AIA Standard:5NAS-410 Certification and Qualificati
7、on of NondestructiveTest Personnel3.Terminology3.1 DefinitionsFor definitions of terms used in thispractice,see Terminology E1316,Section E.4.Summary of Practice4.1 Hydrostatic testing requires that a component be com-pletely filled with a liquid,such as water.Pressure is slowlyapplied to the liquid
8、 until the required pressure is reached.Thispressure is held for the required time at which point thecomponent is inspected visually to locate leaks or the pressureon the gauge is recorded to determine the components totalleakage.4.2 The two basic procedures are described together withmethods for im
9、proving their sensitivity.4.2.1 Pressure Drop IndicationThis procedure is usedprimarily to measure total system leakage.4.2.2 Visual Inspection for Leakage This procedure isintended primarily to locate leaks.4.3 Ultrasonic pretesting for gross leaks is described.5.Basis of Application5.1 The followi
10、ng items are subject to contractual agree-ment between the parties using or referencing this practice:5.2 Personnel Qualification5.2.1 If specified in the contractual agreement.Personnelperforming examinations to this practice shall be qualified inaccordance with a nationally or internationally reco
11、gnizedNDT personnel qualification practice or standard such asANSI/ASNT CP-189,SNT-TC-1A,NAS-410,or similar docu-ment and certified by the employer or certifying agency,asapplicable.The practice or standard used and its applicablerevision shall be identified in the contractual agreement.5.3 Qualific
12、ation of Nondestructive AgenciesIf specifiedin the contractual agreement,NDT agencies shall be qualified1This practice is under the jurisdiction of ASTM Committee E07 on Nonde-structive Testing and is the direct responsibility of Subcommittee E07.08 on LeakTesting Method.Current edition approved Jan
13、.15,2013.Published January 2013.Originallyapproved in 1984.Last previous edition approved in 2005 as E1003-05.DOI:10.1520/E1003-13.2The gas temperature is referenced to 0C.To convert to another gas referencetemperature,Tref,multiply the leak rate by(Tref+273)/273.3For referenced ASTM standards,visit
14、 the ASTM website,www.astm.org,orcontact ASTM Customer Service at serviceastm.org.For Annual Book of ASTMStandards volume information,refer to the standards Document Summary page onthe ASTM website.4Available fromAmerican Society for Nondestructive Testing(ASNT),P.O.Box28518,1711 Arlingate Ln.,Colum
15、bus,OH 43228-0518,http:/www.asnt.org.5Available from Aerospace Industries Association of America,Inc.(AIA),1000Wilson Blvd.,Suite 1700,Arlington,VA22209-3928,http:/www.aia-aerospace.org.Copyright ASTM International,100 Barr Harbor Drive,PO Box C700,West Conshohocken,PA 19428-2959.United States1 and
16、evaluated as described in Practice E543.The applicableedition of Practice E543 shall be specified in the contractualagreement.5.4 Re-examination of Repaired/Reworked ItemsRe-examination of repaired/reworked items is not addressed in thispractice,they shall be specified in the contractual agreement.6.Significance and Use6.1 This practice is useful for quality control testing andfield inspection of piping systems,pipelines,valves,andcontainers that are expected to retain liquids.It is not sensitiv